Head of maintenance
Bharat Forge Ltd • Manesar, Haryana • Onsite • Full-time • Publish Date:
About the Role
As Bharat Forge Ltd scales its Manesar operations, the Engineering & Manufacturing practice is onboarding an accomplished Head of maintenance. Based in Manesar, Haryana, you will take direct ownership of enterprise transformation initiatives and delivery governance and drive measurable improvements across strategic program velocity, delivery margin, and customer NPS.
In day-to-day execution, the Head of maintenance partners closely with regional delivery directors, finance partners, and product sponsors to translate quarterly business priorities into senior leadership reviews, board-ready briefings, and escalation pathways. You will leverage Enterprise ERP & Portfolio Suites and OKR Governance Frameworks alongside core competencies in Plant Operations, TPM & Kaizen, Production Planning, Lean Manufacturing to maintain high operational rigor.
The Head of maintenance position at Bharat Forge Ltd (Manesar) carries an annual CTC range of ₹28L – ₹48L per annum (approx. ₹2,33,333 – ₹4,00,000 per month gross), benchmarked to leadership / senior management standards in Engineering & Manufacturing.
Key Responsibilities
- Spearhead comprehensive plant manufacturing operations, production planning, and machine capacity utilization for Bharat Forge Ltd.
- Drive Total Productive Maintenance (TPM), Kaizen, 5S, and Lean Manufacturing principles across all shop floors.
- Direct plant maintenance, supply chain coordination, equipment uptime, and safety (EHS) compliance.
- Manage plant P&L, operational budgets, capital expenditure (CapEx), and headcount optimization.
- Lead new product industrialization (NPI/NPD), tooling readiness, and SOP milestone gate reviews.
Required Qualifications & Technical Stack
- 10 to 18 years of verified leadership experience in manufacturing, automotive, or industrial plant operations.
- B.E. / B.Tech in Mechanical, Production, Industrial, or Automobile Engineering (MBA or Six Sigma Black Belt is an advantage).
- Demonstrated expertise in OEE improvement, IATF 16949 quality benchmarks, and plant workforce management.
- Strong commercial acumen, budget oversight, and leadership presence.
Preferred / Bonus Qualifications
- Prior exposure to scaling multi-quarter business unit strategy and operating cadence within Engineering & Manufacturing teams in Manesar or comparable Indian enterprise hubs.
- Familiarity with automation workflows, Enterprise ERP & Portfolio Suites and OKR Governance Frameworks, and modern reporting standards.
- Experience mentoring cross-functional contributors or managing end-to-end delivery SLAs.
Core Technologies & Tools
Plant Operations, TPM & Kaizen, Production Planning, Lean Manufacturing, Six Sigma, OEE Optimization, Safety Compliance, Executive Leadership
Salary & Compensation Breakdown
Annual CTC Range: ₹28L - ₹48L / yr • Experience Benchmark: 10 - 18 Years (Lead / Director)
Annual CTC is structured between ₹28 Lakhs and ₹48 Lakhs per annum (approx. ₹2,33,333 – ₹4,00,000/month) based on interview performance, Plant Operations & TPM & Kaizen depth, and 10 to 18 years of progressive experience. Package includes fixed base pay, statutory provident fund, medical insurance, and performance-linked incentives at Bharat Forge Ltd.
Perks & Benefits: Comprehensive Health & Family Insurance • Company Plant Transport Facility • Executive Performance Bonus • Subsidized Executive Cafeteria • Gratuity & PF
Work Location & Regional Hub — Manesar, Haryana (Onsite)
This Head of maintenance opening is based in Manesar, Haryana under a Onsite work arrangement. Candidates located in Manesar or willing to operate from the Manesar regional corridor will collaborate directly with Bharat Forge Ltd's Engineering & Manufacturing unit during standard Indian business hours.
About Bharat Forge Ltd — Company Profile & Details
Bharat Forge Ltd is a verified employer operating within the Engineering & Manufacturing and enterprise solutions ecosystem with active delivery operations in Manesar, Haryana. Known for structured execution across enterprise transformation initiatives and delivery governance, Bharat Forge Ltd partners with regional delivery directors, finance partners, and product sponsors to build resilient products, client services, and sustainable career pathways for leadership / senior management professionals.
Industry / Practice: Engineering & Manufacturing • Regional Hub: Manesar, Haryana, India • Verification: GST & KYC Verified Employer
How to Apply for Head of maintenance at Bharat Forge Ltd
- Click "Apply Now" on this page and verify your candidate profile, contact details, and updated resume highlighting Plant Operations, TPM & Kaizen, Production Planning.
- Complete the role-readiness screening check confirming your 10 to 18 years of progressive experience and availability for the Manesar (Onsite) mandate.
- Shortlisted profiles undergo a structured evaluation with Bharat Forge Ltd's Engineering & Manufacturing hiring panel focused on senior leadership reviews, board-ready briefings, and escalation pathways and practical problem-solving.
- Final discussion with Bharat Forge Ltd leadership covering role expectations, onboarding timeline in Manesar, and the ₹28L – ₹48L / yr compensation package.